Advanced aerospace product development solutions. Protecting the wonder of flight.

In the aerospace industry, safety and reliability are non-negotiable.

Flight is one of the marvels of the modern age. The complex aerospace engineering that makes it possible is nothing short of astounding. From flight-critical systems to connectivity and entertainment — flight control processors and collision avoidance, to sensors, lighting or communications. Every day, passengers, pilots and flight crews put their trust in every complex component of the aircraft to keep the marvel of flight safe, comfortable and reliable. At Plexus, we understand how critical it is to get aerospace product development right. And we’ll work side by side with you to make your products a reality.

A flexible partner that you can trust.

Mitigate risks before they appear.

Supply chain risk is a constant concern. As a trusted aerospace component manufacturer, we've been paying close attention to proactive risk mitigation for years. And we continue to invest in our teams and resources to take on your emerging supply chain needs.

Nose-to-tail and wing-to-wing experience.

From single circuit boards to fully tested line replaceable units, our global aerospace product development teams have built high-tech systems and components that span the aircraft.

Adaptive global manufacturing.

We have the global resources to create and maintain your product at lower cost. Which means you can improve competitiveness, expand market share and reduce time to market, while sustaining the longevity of enduring platforms.

End-to-end solutions for innovative aerospace product development.

The aerospace industry demands precision, dependability and products of the highest complexity and quality. At Plexus, we take pride in providing aerospace engineering services, manufacturing, supply chain and aftermarket solutions that meet and exceed the most stringent industry regulations.

EXPLORE OUR SOLUTIONS

Nose-to-tail and wing-to-wing aerospace experience.

Cockpit avionics, flight instrumentation
Collision avoidance
Engine and power controls
Actuation, braking and control systems
Landing, navigation and fueling systems
Radars and advanced sensors
Lighting and galley systems

Early engagement, commercialization and product Design and Development engineering
Product Design for Excellence (DFX), design for cost and sustainability
Industry specific Supply Chain Solutions (proactive risk management, predictive analytics, customized fulfillment solutions, NPI — ramp to volume production, localization and design for supply chain)
Robust design, advanced packaging and testing Microelectronics
Dedicated turnkey New Product Introduction support
Globally positioned Aerospace Manufacturing Centers of Excellence with flexible work cell configurations (conformal coating, tinning, in-line inspection)
Failure analysis labs (gold mitigation, XRF testing, high power microscopy)
Product assurance test solutions (environmental, HALT, HASS)
Devoted Aftermarket Services team (upgrade, repair, overhaul)

AS9100 (design and manufacturing)
DoD Trusted Source Accreditation
Nadcap
ITAR and EAR compliance
CAS compliance
FAA FAR 145
EASA

ISO 9001
ISO 14001
ANSI/ESD S20.20
IPC 610 Class II and III
IPC J-STD-001
IPC J-STD-001 Space Addendum
Government acquisition compliance experience

Case Study: Next generation aircraft lighting.

Honeywell Aerospace came to us with a challenge: create the next generation of LED aircraft lighting for the most efficient jet in the sky. See how Plexus hit the product’s aggressive timeline, drastically reduced costs and earned Honeywell’s recognition as Supplier of the Year.

Read the Case Study

Further insights on aerospace product development.

Aerospace and Defense

Advanced aerospace product development solutions. Protecting the wonder of flight.

In the aerospace industry, safety and reliability are non-negotiable.

A flexible partner that you can trust.

Mitigate risks before they appear.

Nose-to-tail and wing-to-wing experience.

Adaptive global manufacturing.

End-to-end solutions for innovative aerospace product development.

Nose-to-tail and wing-to-wing aerospace experience.

Case Study: Next generation aircraft lighting.

Further insights on aerospace product development.

Key Aerospace Industry Trends Shaping 2024

How to Scale from GEO to LEO: From New Product Introduction (NPI) to Volume Satellite Manufacturing

Redefine Agility in Aerospace and Defense Manufacturing

A Revolution in Sustainable Aviation Technologies is on the Horizon

Contact our global team.