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Energy

Scale your energy technology with an experienced partner

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Key Differentiators

Why OEMs partner with Plexus to develop and deploy cutting-edge energy products

Advanced manufacturing for high power technologies

Plexus has expertise building and testing large form factor products with significant energy loads. Our high quality standards ensure safety and reliability that carries through to your product.

Complex product design and development to stay ahead

Our industry-leading engineers apply decades of experience developing energy management, power generation and energy storage technology to help you accelerate your product roadmap.

Integrated solutions tailored to your needs

Our customer-centric approach starts with understanding your goals to build a solution that enables your success.

OUR expertise

Our energy product experience, solutions and regulatory expertise

Plexus applies expertise in power generation, utility management and energy storage to manufacture a diverse range of products for the Energy market. This includes:

Renewable and Traditional Power Generation
  • Turbines
  • Generators
  • Convertors
  • Control systems
  • Panels and inverters
Transmission and Distribution
  • Transmission Equipment
  • Power transformers
  • High-voltage switchgear & circuit breakers
  • Substation automation & control
  • Distribution Equipment
  • Distribution transformers
  • Medium to low-voltage switchgear & circuit breakers
  • Meters
  • Protection relays
  • Feeder automation
  • Grid Management & Control
  • SCADA systems
  • Energy management systems
  • Distribution management systems
  • Communication networks
Energy Storage
  • Battery Energy Storage
  • Battery Management Systems
  • Thermal management enclosures and electrochemical storage systems
  • Pumped Hydro Storage pumps, turbines, generators and reservoirs

Engineering Design and Development
  • Enhanced Design for Excellence (DFX) analysis tools
  • Design for Cost and Sustainability
  • PCB design
  • Complex functional test development
  • Customized reliability testing
  • Microcontroller and microprocessor-based design
  • FPGA and SoC design
  • RF and antenna design
  • Power supply design and signal conditioning
  • Enclosure design
  • Environmental – HALT – HASS
  • Embedded software development/real-time operating systems
  • Thermal analysis and cooling solutions
Supply Chain
  • Supply chain integration
  • Ethical sourcing/Conflict Mineral Policy
  • Component obsolescence mitigation
  • RoHS compliance
Manufacturing
  • Battery Energy Storage
  • Battery Management Systems
  • Thermal management enclosures and electrochemical storage systems
  • Dedicated transition management team
  • Point-to-point wiring
  • UL 508A panels
  • Large structural frame integration
  • Higher level assembly/box builds
  • High-power manufacturing and test

Regulatory and industry knowledge to ensure we deliver excellence in every product.

  • ISO 9001
  • ISO 14001
  • OHSAS 18001
  • TL9000
  • ATEX/IECEx
  • NFS
  • NQA-1
  • CE Mark
  • UL Mark
  • IRIS
  • CCC

OUR SOLUTIONS

Plexus designs, manufactures and services leading energy technology

Our global resources enable rapid scaling and seamless transitions to cost-effective regions. Throughout your product’s life cycle, we lower costs while ensuring quality and reliability to meet your energy technology demands.

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solutions tie-in

Plexus designs, manufactures and services leading energy technology

Our global resources enable rapid scaling and seamless transitions to cost-effective regions. Throughout your product’s life cycle, we lower costs while ensuring quality and reliability to meet your energy technology demands.

explore our solutions

faqs

Frequently asked questions about our energy capabilities

Plexus prioritizes sustainable and responsible practices throughout its global operations. Sustainability is embedded in our design, manufacturing, and service solutions, focusing on efficient resource use, waste reduction, and energy conservation. Our innovative processes and worldwide infrastructure allow us to streamline logistics and lessen environmental impact during the product life cycle. By collaborating with our customers, we create and deliver products that adhere to strict environmental standards, guaranteeing compliance and promoting a more sustainable future. We hold ourselves accountable through membership in the UN Global Compact and the Responsible Business Alliance, and through annual ratings by Ecovadis and the Carbon Disclosure Project. You can learn more about our commitment to sustainability here.

Plexus has designed and built microgrids, energy storage systems, electric vehicle chargers, battery management systems and power distribution units with significant power loads. Our customers’ end markets include electric vehicle charging infrastructure, utility grids, commercial and industrial applications, as well as residential systems. In the United States, we follow guidance from the NFPA 70E standard to ensure the highest level of electrical safety, resulting in greater quality and on-time delivery for our customers.

Plexus is a global Tier 1 electronic manufacturing services (EMS) provider (NASDAQ: PLXS) with operations across North America, Europe, and Asia. Many of our customers have worked with Plexus for over ten years due to our focus on partnership, consistent quality and delivery, and our ability to scale to meet customer needs. Plexus teams share global technology platforms and processes, ensuring collaboration across our regions to work seamlessly on behalf of our customers.

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Let’s work together to shape the future of energy.

contact our team